On-Machine Scanning with Contact and Non-Contact Sensors and How It Can Improve Machining with Closed Loop Metrology Feedback

Abstract

On-machine probing have been used in most cases with a tactile sensor for simple part setup and

reporting. In modern machining operations, gathering fast and precise data has emerged as an

important part of producing complex precision products at less cost. The integration of contact

and non-contact scanning sensor technologies became a promising avenue for enhancing

precision and efficiency. This paper investigates the potential of “on-machine tool scanning”

techniques utilizing both contact and non-contact sensors to create metrology data.

Furthermore, the implementation of closed-loop metrology feedback enables real-time

adjustments, ensuring tighter tolerances and minimizing errors during production hence

improving machining process. This presentation explores the principles, capabilities, and

practical implications of integrating contact and non-contact sensors into machining operations.

Through a thorough examination of case studies, the benefits of this approach in terms of

accuracy, speed, and reliability are demonstrated. The findings underscore the transformative

potential of on-machine scanning with integrated sensor technologies in advancing the

precision and quality of machining processes, paving the way for more efficient and competitive

manufacturing practices.